Wire Mesh Welding Machine
The Welded Wire Mesh Machine, also known as a Mesh Welding Machine, is one of the most important machines used for manufacturing welded wire mesh, steel mesh, and industrial wire mesh panels. It produces high-quality welded mesh by resistance welding longitudinal and cross wires at predetermined intersections, allowing for various mesh opening sizes.
Sepehr Machinery, under the Mesh Metal brand, designs and manufactures hydraulic, pneumatic, and spring-mechanical welded wire mesh machines to meet the requirements of both domestic and international customers. All machines are equipped with a PLC control system and a touchscreen HMI, enabling operators to precisely adjust production speed, welding time, mesh length, welding sequences, and mesh opening dimensions.
Types of Welded Wire Mesh Machines
Why Choose Sepehr Wire Mesh Welding Machines?
High-Speed Production
High-Quality Spot Welding
HMI Touchscreen Display
Equipped with an Industrial PLC Control System
Customized Design
Production with Fixed and Variable Mesh Sizes
Optimized Energy Consumption
One-Year Warranty and Five-Year After-Sales Service
The general specifications of the Wire Mesh Welding Machine are listed below. Each specification can be customized according to customer requirements.
| Technical Specifications of Wire Mesh Welding Machine | ||||
|---|---|---|---|---|
| No. | Specification | Hydraulic (SW-H) | Spring Mechanical (SW-M) | Pneumatic (SW-P) |
| 1 | Wire Diameter (mm) | 4-10 | 6-10 | 3-6 |
| 2 | Mesh Width (m) | 2 | 2 | 2 |
| 3 | Mesh Opening Size (cm) | Adjustable – Minimum 7.5 cm | 10 cm and 15 cm | Minimum 5 cm |
| 4 | Number of Welding Points | 20 | 14 to 20 | 40 |
| 5 | Number of Transformers | 10 | 7 to 10 | Minimum 3 |
| 6 | Welding Cycles per Minute | 20 to 25 | 35 to 40 | 30 |
| 7 | Required Power Supply | 100 to 150 Amp Three Phase | 100 to 150 Amp Three Phase | 150 to 200 Amp Three Phase |
| 8 | Machine Dimensions | Width: 2.5 m – Length: 2.8 m – Height: 2.05 m | Width: 2.5 m – Length: 3.2 m – Height: 2.05 m | Width: 2.5 m – Length: 3.2 m – Height: 2.05 m |
| 9 | Required Installation Space | 4.5 × 20 m² | 4.5 × 20 m² | 4.5 × 20 m² |
FAQ
A Wire Mesh Welding Machine can be designed and manufactured in both automatic and semi-automatic versions. The main difference between automatic and semi-automatic machines is the feeding system for longitudinal wires. In an automatic Wire Mesh Welding Machine, the longitudinal wires are automatically fed into the machine without the need for manual operation. This increases production speed, reduces labor requirements, and improves production efficiency. In contrast, a semi-automatic Wire Mesh Welding Machine requires at least one operator to manually load and feed the longitudinal wires into the machine.
A minimum of two to three operators are required to support and operate the machine.
An automatic Wire Mesh Welding Machine requires an installation space of approximately 4.5 × 36 meters. A semi-automatic Wire Mesh Welding Machine requires an installation space of approximately 3 × 18 meters.
The required manufacturing time for the machine is approximately 80 to 90 working days.
One of the most important factors in producing high-quality resistance welded wire mesh is the pressure applied by the electrodes at the intersection points of longitudinal and cross wires. Depending on the application requirements and customer preferences, this electrode pressure system can be designed and manufactured in three different types: hydraulic, pneumatic, and spring mechanical.Each type of Wire Mesh Welding Machine offers different production speeds and capacities.
Welded wire mesh, steel mesh, construction mesh, wire mesh trays, gabion walls, roll welded mesh, and various types of industrial wire mesh products.
Depending on the machine model, it is possible to produce welded wire mesh using wires with diameters ranging from 3 to 10 mm.
Yes, in models equipped with PLC and HMI systems, it is possible to adjust the mesh opening size and produce wire mesh with variable mesh sizes.
For high production volumes and reducing labor requirements, the automatic model is a more suitable option. However, the semi-automatic model requires a lower initial investment cost.